IUS-4065 Ultra-soft TPE Composites

ULTRA-SOFT. HIGHER MELT POINT. SUPERIOR PROCESSING STABILITY. Engineered to deliver exceptional softness with higher thermal resistance, IUS-4065 is the ideal solution for applications requiring comfort, dimensional stability, and manufacturing reliability.


Problem & Solution WorkflowTHE CHALLENGE: Low melt point leads to secondary thermal shrinkage during lamination.

  • THE CAUSE: Processing temperature > 50 °C causes material to shrink or deform.

  • THE SOLUTION: IUS-4065 with higher melt point withstands processing temperature.

  • THE BENEFIT: Better dimensional stability, higher yield, and consistent appearance.


3. Why Choose IUS-4065?

Many ultra-soft formulations rely on TAFMER or ENGAGE series POE to achieve low hardness, but these systems often come with issues such as high shrinkage and deformation.

IUS-4065 provides a better solution—combining ultra-soft hardness with a higher melt point to ensure both comfort and processing excellence.

  • Low Melt Point Materials (DF 640 / ENGAGE 8842):

    • Lamination / Post-Processing Temperature: > 50 °C

    • High risk of secondary shrinkage, warpage and inconsistent appearance.

  • IUS-4065 (~ 64 °C):

    • Higher thermal resistance during processing.

    • Excellent dimensional stability, consistent quality, and higher yield.


4. Key Advantages of IUS-4065

Ultra-Soft Hardness: Shore A 40 for premium comfort and flexibility.

  • Higher Melt Point: ~ 64 °C to resist secondary thermal shrinkage.

  • Dimensional Stability: Excellent resistance to shrinkage and deformation.

  • Higher Yield & Consistency: Improved process stability and production yield.

  • Ideal for High-Performance Applications: Perfect for foamed and injection-molded products.


IUS-4065 delivers the perfect balance of softness, thermal resistance, and processing stability—empowering your products with comfort, quality, and reliability.



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